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Hindalco announces ₹21,000 crore smelter expansion, ₹4,500 crore FRP project in Odisha. Details here

Aditya Birla Group’s metals company Hindalco Industries Ltd on Tuesday (January 27) announced a major expansion of its aluminum operations in Odisha.

The company plans to invest 21,000 crore for smelter expansion and commissioning of 1.7 lakh tonnes per annum Flat Rolled Products (FRP) and battery grade aluminum foil manufacturing facility at Aditya Aluminum complex in Sambalpur. Hindalco said in a statement that it has invested 4,500 crore. The projects were inaugurated by Odisha Chief Minister Mohan Charan Majhi.

The company said these projects aim to be a significant step towards indigenising critical raw materials for lithium-ion batteries in India, which will support electric mobility and energy storage ecosystems and develop indigenous capabilities in high-quality aluminum products.

Hindalco’s capital expenditure plan

The projects are part of Hindalco’s broader growth capital expenditure plan and will cost approximately 37,000 crore allocated for Odisha’s upstream and downstream aluminum operations. Investments in the state constitute an important component of the company’s total growth capital. 55,000 crore across India.

Hindalco is India’s leading producer of flat rolled products with over 50% market share. Considering that around 40% of flat-rolled aluminum is currently imported to India, the expansion of FRP capacity aims to reduce import dependence by around 50%, increase domestic production and enhance India’s competitiveness in high-quality aluminum products, the company said.

He also stated that the smelter expansion at Aditya Aluminum will also represent a significant step in energy transition and that part of the energy needs are planned to be met by 24-hour renewable energy (RE-RTC).

Speaking about the latest development, Kumar Mangalam Birla, Chairman, Aditya Birla Group, said: “India’s growth in manufacturing depends on integration, value addition and sustainability. Through Hindalco, we are building a fully integrated aluminum ecosystem spanning from upstream sources to high-value downstream products.”

“Our long-standing partnership with Odisha continues to play a key role in this journey. This strategy strengthens India’s self-reliance, supports critical sectors and accelerates the country’s transition to advanced, sustainable manufacturing.”

Meanwhile, Satish Pai, Managing Director, Hindalco Industries Ltd, said: “The FRP expansion and smelter expansion in Sambalpur exemplifies our integrated upstream and downstream growth strategy. This enables Hindalco to deliver high-quality aluminum solutions in packaging, defence, electric mobility, renewable energy and advanced manufacturing, putting us in a strong position to support India’s industrial ambitions while creating long-term value.”

Hindalco has been operating in Odisha for over 15 years and has made over 200 investments. 25,000 crore in bauxite mining, alumina refining, primary aluminum smelting and downstream manufacturing.

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